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PLC Upgrade — Siemens S7-300

Full EPCC scope for Siemens S7-300 PLC upgrade at an oil and gas processing facility

Full EPCC scope for Siemens S7-300 PLC upgrade at an oil and gas processing facility. The existing aged PLC system was replaced with a new Siemens S7-300 platform while preserving all existing process logic and adding new functional requirements requested by the client. Works included panel fabrication, full I/O rewiring, programme migration and commission.

Scope of Works

  • Existing PLC assessment and I/O list verification
  • New Siemens S7-300 CPU and I/O module supply
  • Panel fabrication and full rewiring
  • PLC programme migration and enhancement
  • HMI graphics update (WinCC)
  • Factory Acceptance Test (FAT)
  • Site installation and commissioning
  • Operator and maintenance training

Project Outcome

System successfully commissioned on schedule with zero process downtime. All 247 I/O points verified. Client reported improved system reliability and reduced maintenance calls. Full as-built documentation delivered.

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